Chicago O’Hare International Airport

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revolutionizing travel comfort: "Apollo" Valves' vital role in Chicago O’Hare International Airport Terminal 5 upgrade

  • location: Chicago, Illinois
  • completion date: January 2023
  • vertical market: general buildings

Our recent collaboration with Autumn Construction Services at Chicago O’Hare International Airport showcases the critical role of “Apollo” Valves in enhancing passenger comfort and operational efficiency. The “ORD Terminal 5 Miscellaneous Mechanical Upgrades” project, part of the broader ORD 21 Terminal 5 Expansion and Modernization program, highlights the versatility and reliability of our products in a high-stakes, complex environment.

challenge

The primary challenge of this project was to meticulously itemize and replace mechanical equipment within the busy Terminal 5 at O’Hare, all within a tight 20-month schedule. The project required minimizing disruptions to passengers and airport operations while upgrading critical systems across terminal and concourse hold rooms, gate areas, airline operational zones, and concessions spaces. Precision and innovation were key to executing the project successfully.

autumn construction services

solution

Autumn Construction Services, in collaboration with “Apollo” Valves, undertook the task of replacing over 350 existing Variable Air Volume (VAV) boxes, along with piping and controls. Our VAV boxes ensured optimal airflow control and temperature regulation throughout the terminal.

Additionally, Autumn Construction Services replaced existing gate valves with “Apollo” Valves on the new VAV boxes, 145 cabinet/unit heaters, 65 four-pipe fan coils, and 30 inline booster pumps. In total, over 2,100 “Apollo” Valves were installed, demonstrating the versatility and reliability of our products in a large-scale, high-demand environment.

Apollo Valves

outcome and benefits

The successful completion of the mechanical upgrades at Chicago O’Hare’s Terminal 5, completed in January 2023, significantly improved passenger comfort and operational efficiency. The use of “Apollo” Valves ensured that the terminal’s heating systems and controls were upgraded with minimal disruption, providing reliable and efficient performance. This project underscores our ability to deliver high-quality products that meet the rigorous demands of critical infrastructure projects.hile also ensuring long-term durability and safety. This project demonstrated the ability of Aalberts’ products to support advanced technological environments, contributing to the success of the lab’s operations.

key metrics

  • total valves installed: 2,100
  • installation period: 20 months
  • equipment replaced: Over 350 VAV boxes, 145 cabinet/unit heaters, 65 four-pipe fan coils, 30 inline booster pumps

conclusion

The ORD Terminal 5 mechanical upgrade project exemplifies our commitment to providing innovative and reliable solutions for critical infrastructure. By partnering with Autumn Construction Services, we successfully contributed to the modernization of one of the busiest airports in the world, enhancing both passenger comfort and operational efficiency. This project stands as a testament to the power of collaboration and the exceptional performance of “Apollo” Valves in demanding environments.

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